kiln tyre
- Weight: 5-150 tons
- Certificate: ISO9001, ISO14001
- Raw Material: Steel ZG45, ZG42CrMo, etc.
- Specification: Customizable, according to clients’ drawings
- Application: Rotary kiln, ball mill, rotary dryer, and other rotary drums
kiln tire description
AGICO CEMENT sells high-quality cement plant spare parts, a kiln tire, also known as a rotary kiln tire, is a large cylindrical steel casting that forms the inner circumference of a rotary kiln.
Its main function is to provide support to the kiln shell and transmit the weight of the kiln and its contents to the supporting rollers.
Kiln tires are crucial in maintaining the kiln shell’s circular shape and preventing deformation or sagging during operation.
They also help distribute the load evenly across the supporting rollers, ensuring smooth rotation of the kiln.
Being subjected to extreme temperatures, thermal expansion, mechanical stress, and wear, kiln tires require regular maintenance and inspection.
Damaged or worn-out kiln tires can negatively impact kiln performance and reliability. In such cases, replacement becomes necessary.
Replacing kiln tires involves the careful removal of the old tire, installation of a new one, and ensuring proper alignment with the supporting rollers.
Precise alignment is crucial to prevent uneven wear, excessive vibrations, and premature failure of other kiln components.
Kiln tires process flow
Kiln tires are manufactured using high-quality alloy steel or cast steel, known for their strength, hardness, and heat resistance.
They undergo precision machining and heat treatment processes to achieve the desired mechanical properties and dimensional accuracy.
Our factory mainly provides cement spare parts and cement equipment for major cement plants, with guaranteed quality, and has reached friendly cooperation with cement plants in many countries and regions!
kiln tyre material
Kiln tires are typically made from high-quality alloy steel or cast steel due to their excellent mechanical properties and heat resistance.
The choice of material for kiln tires is crucial to ensure durability, strength, and longevity in the demanding operating conditions of rotary kilns.
Here are the commonly used materials for kiln tires production:
- Alloy Steel: Alloy steel is a popular choice for kiln tires due to its exceptional strength, hardness, and resistance to wear and thermal stress. It is composed of iron with added alloying elements such as chromium, nickel, molybdenum, or vanadium. Alloy steel offers high tensile strength, excellent fatigue resistance, and good impact toughness, making it suitable for heavy-duty applications.
- Cast Steel: Cast steel is another commonly used material for kiln tires. It is produced by melting iron and adding a controlled amount of carbon and other alloying elements. Cast steel provides good strength, toughness, and heat resistance. It can be cast into complex shapes, allowing for intricate designs and customization.
Both alloy steel and cast steel undergo various heat treatment processes to enhance their mechanical properties, such as hardness, strength, and toughness.
Heat treatment involves controlled heating and cooling cycles to achieve the desired microstructure and properties.
The specific choice of material depends on factors such as the size and type of the kiln, operating conditions (temperature, load, etc.), and the specific requirements of the application.
Manufacturers consider these factors to select the appropriate material that can withstand the high temperatures, mechanical stresses, and wear experienced in rotary kiln operations.
NOTE: It’s important to note that kiln tire materials are carefully selected to ensure they can withstand the harsh conditions of rotary kilns and provide long-lasting performance while maintaining dimensional stability and proper load distribution.
rotary kiln tyre highlights
Kiln tires, or kiln tires, offer several advantages and highlights in industrial applications.
Here are some key advantages of kiln tires:
Robust Construction: Kiln tires are manufactured using high-quality alloy steel or cast steel, known for their strength and durability.
This robust construction ensures that kiln tires can withstand the demanding conditions of rotary kiln operations, including high temperatures, mechanical stress, and thermal expansion.
Load Distribution: Kiln tires play a crucial role in distributing the weight of the kiln and its contents evenly across the supporting rollers.
This balanced load distribution helps to prevent unnecessary wear and excessive stress on the kiln components, resulting in improved reliability and extended service life.
Stability and Alignment: Kiln tires provide stability to the kiln shell, maintaining its circular shape and preventing deformation or sagging.
Proper alignment of kiln tires is essential for smooth rotation of the kiln, minimizing vibrations and ensuring efficient operation.
Heat Resistance: Kiln tires are designed to withstand high temperatures encountered in rotary kiln processes.
They exhibit excellent heat resistance, preventing deformations or failures caused by thermal stress.
This ensures consistent performance and reliability of the kiln.
Easy Maintenance and Replacement: Kiln tires can be easily inspected and maintained to detect any signs of wear or damage.
In the event of severe wear or damage, kiln tires can be replaced, restoring the kiln’s performance and prolonging its operational life.
Proper installation and Alignment of new kiln tires are critical for optimal functioning.
Enhanced Efficiency: By providing reliable support and stability, kiln tires contribute to improved kiln efficiency.
Proper load distribution and alignment help reduce energy consumption, minimize downtime, and enhance overall productivity in industrial processes.
The advantages of kiln tires include their robust construction, load distribution capabilities, stability, heat resistance, ease of maintenance, and their contribution to enhanced kiln efficiency.
These features make kiln tires essential components in rotary kiln ns, ensuring optimal performance and reliable operation in various industrial applications.
kiln tire production process
The production process of a rotary kiln tire involves several steps to ensure its quality, durability, and proper functioning.
Here is an overview of the typical production process:
- Design and Engineering: The production process begins with the design and engineering of the kiln tire. This involves considering factors such as kiln dimensions, load requirements, operating conditions, and material specifications.
- Material Selection: High-quality alloy steel or cast steel is chosen as the primary material for kiln tire production. The material is selected based on its strength, hardness, heat resistance, and other desired properties.
- Casting: The selected material is melted and poured into a pre-designed mold to create the rough shape of the kiln tire. The casting process may involve the use of various techniques such as sand casting or investment casting.
- Rough Machining: After the casting is complete, the rough-shaped kiln tire undergoes rough machining. This involves removing excess material, refining the outer shape, and creating the initial groove or channel patterns required for proper fit and alignment.
- Heat Treatment: Heat treatment is a critical step in the production process to enhance the mechanical properties of the kiln tire. It involves subjecting the tire to controlled heating and cooling processes to improve its strength, hardness, and resistance to thermal stress.
- Precision Machining: Once the heat treatment is complete, the kiln tire undergoes precision machining. This includes turning, milling, drilling, and grinding operations to achieve the final dimensions, smooth surface finish, and accurate fit.
- Quality Inspection: Throughout the production process, rigorous quality inspections are conducted to ensure the kiln tire meets the required specifications. This may involve non-destructive testing, dimensional checks, visual inspections, and other quality control measures.
- Surface Treatment: Depending on the application and customer requirements, the kiln tire may undergo additional surface treatments such as shot blasting, painting, or coating to improve corrosion resistance and aesthetics.
- Packaging and Delivery: Once the kiln tire has passed all quality checks, it is carefully packaged to protect it during transportation. It is then delivered to the customer's location or to the kiln assembly site.
Services
Why Choose AGICO CEMENT
Choosing us means partnering with a trusted and reliable supplier of kiln tires, backed by quality products, technical expertise, customization options, and excellent customer service. We are dedicated to meeting your kiln tire requirements and exceeding your expectations.
We have extensive expertise and experience in the production of kiln tires.
Our team comprises skilled professionals who possess in-depth knowledge of kiln tire design, engineering, and manufacturing processes.
We leverage this expertise to deliver s superior products that meet your specific requirements.
We understand that different applications may have unique demands.
We offer customization options to tailor our kiln tires to your specific needs.
Whether it’s size, design, or material requirements, we work closely with our customers to provide customer customized solutions that meet their exact specifications.
We stay updated with the latest technological advancements in kiln tire manufacturing.
Our production facilities are equipped with state-of-the-art machinery and equipment, enabling us to implement advanced techniques and processes.
This helps us deliver innovative and high-performance kiln tires to our customers.
We prioritize customer satisfaction and strive to build long-term relationships with our clients.
Our commitment to delivering reliable and high-quality kiln tires, along with exceptional customer service, ensures that your experience with us is positive and hassle-free.
We understand the importance of timely delivery in your industrial operations.
We have efficient production processes and a streamlined supply chain management system in place to ensure prompt delivery of kiln tires, minimizing downtime and maximizing productivity.
Our relationship with customers extends beyond product delivery.
We provide comprehensive support and after-sales service, including technical assistance, maintenance guidance, and prompt resolution of any queries or issues you may encounter.